Climax

ID Mount Flange Facers

FF3000 Flange Facer

FF3000 Flange Facer

One of the most compact and versatile tools of its kind. With its modular design, tool-less set up and a bi-directional, infinitely variable feed, it faces and bevels with remarkable speed and precision. Facing diameters range from 1.5 to 12 inches (38.1 to 304.8 mm).

Features & Benefits:

Compact and Versatile

  • Patented, low profile machine is one of the most compact on the market today.
  • Lightweight, weighing only 35 lbs (15.9 kg).
  • Machine raised and flat flanges.
  • Bi-directional feed.
  • Optional beveling head connects with "Quick-Lock" system, making changeover quick & easy.

Quality Components

  • Pneumatic motor comes complete with filter, lubricator and flow control.
  • Compact, low-profile drive system engineered for superior power to weight ratio.
  • Features rugged main body, heavy-duty bearings, sealed lubrication, and rigid mounting system.

Cost Effective

  • Cuts costs in four ways:

    – Reduces downtime

    – Eliminates off-site machining costs

    – Eliminates leak sealing procedures

    – Reduces stock of replacement flange

  • Recoup the cost of a CLIMAX Flange Facer in the first few flange facing jobs.

Specifications

Facing Diameter:

  • 1.5 – 12 inches (38.1 – 304.8 mm)

Milling Diameter:

  • N/A

ID Mounting Diameter:

  • 1.5 – 6.75 inches (38.1 – 171.5 mm)

OD Mounting Diameter:

  • N/A

Power Option:

  • Pneumatic

FF4000 Flange Facer

FF4000 Flange Facer

Designed for machining mid-sized diameter raised face and flat pipe flanges or beveling pipe with optional beveling head. Sets up in less than 10 minutes and delivers enough power to remove one cubic inch of metal per minute. Facing diameters range from 3 to 19 inches (76.2 to 482.6 mm).

Features & Benefits:

Compact and Versatile

  • Low profile machine is one of the most compact on the market today.
  • Lightweight, weighing only 58 lbs (26.3 kg).
  • Modular design and versatile setup allows the chuck and main body to be set up separately before placement in the bore.
  • Machine raised and flat flanges.
  • Bi-directional feed.
  • Feed is reversible and infinitely variable for a surface finish of 63 – 500 RMS.
  • Optional beveling head connects with "Quick-Lock" system, making changeover quick & easy.

Powerful, Quality Components

  • 1.45 Hp (1.08 kW) motor allows typical material removal rate of 1 cubic inch (16.4 cm3) per minute.
  • Pneumatic motor comes complete with filter, lubricator, and flow control.
  • Features rugged main body, heavy-duty bearings, sealed lubrication, and rigid mounting system.

Cost Effective

  • Cuts costs in four ways:

    – Reduces downtime.

    – Eliminates off-site machining costs.

    – Eliminates leak sealing procedures.

    – Reduces stock of replacement flanges.

  • Recoup the cost of a CLIMAX Flange Facer in the first few flange facing jobs.

Specifications

Facing Diameter:

  • 3 – 19 inches (76.2 – 482.6 mm)

Milling Diameter:

  • N/A

ID Mounting Diameter:

  • 3 – 12.5 inches (76.2 – 317.5 mm)

OD Mounting Diameter:

  • N/A

Power Option:

  • Pneumatic

FF5000 Flange Facer

FF5000 Flange Facer

A two-piece mounting system makes this low profile unit easy to set up and align. Lightweight and simple to use whether you're facing, beveling or turning valve, pipe or pump flanges. Facing diameters range from 5 to 24 inches (127 to 609.6 mm).

Features & Benefits:

Quick and Easy Setup & Removal

  • Separate mounting chuck.
  • All centering and leveling is done on the chuck.
  • Loosen one bolt and machine can be removed from the chuck without disturbing alignment or calibration.

Lightweight

  • Body of machine weighs only 60 lbs (27.2 kg).
  • Smallest mounting chuck weighs about 5 lbs (2.2 kg).

Low Profile

  • Right angle motor mount.
  • Machine extends only 7.6 inches (193.0 mm) above flange.

Safe and Quiet Operation

  • Stationary feed rate selector.
  • Machine is controlled without touching any moving parts.
  • Exhaust air is routed through body of machine for increased muffling.

Simplified Operation

  • Single selector switch for bidirectional radial feed or vertical down-feed.
  • One wrench size for clamping jaws and body draw bolt.

Cuts Chamfers and Grooves

  • Compound tool head and down-feed for cutting angles and grooves.

Specifications

Facing Diameter:

  • 5 – 24 inches (127 – 609.6 mm)

Milling Diameter:

  • N/A

ID Mounting Diameter:

  • 5 – 18 inches (88.9 – 457.2 mm)

OD Mounting Diameter:

  • N/A

Power Option:

  • Pneumatic

FF6300 Flange Facer

FF6300 Flange Facer

Performance, versatility and safety. Delivers high-torque performance to quickly re-surface flanges and repair sealing and bearing surfaces efficiently and cost-effectively. Can be configured in either ID, OD, or surface-mount configurations for a variety of machining applications, with a quick and easy change over. Facing diameters range from 11.8 – 60 inches (299.7 – 1524.0 mm)

Specifications

Facing Diameter:

  • 11.8 – 60 inches (299.7 – 1524.0 mm)

Milling Diameter:

  • N/A

ID Mounting Diameter:

  • 11.8 – 57.5 inches (299.7 – 1460.5 mm)

OD Facing Diameters:

  • 8.5 – 60 inches (215.9 – 1524.0 mm)

OD Mounting Diameter:

  • 38.1 – 63.8 inches (967.7 – 1620.5 mm)

Power Option:

  • Pneumatic, Hydraulic

FF7200 Flange Facer

FF7200 Flange Facer

A heavy-duty flange facer with both facing AND milling capabilities. The FF7200 Flange Facer features a tool head that rotates a full 360 degrees, infinitely variable feed rates, and remotely adjustable feed so radial and axial feeds can be done quickly and safely. Facing diameters from 30 to 72 inches (762 to 1828.8 mm), milling diameters from 35 to 72 inches (889 to 1828.8 mm).

Features & Benefits:

Rugged Machine Design

  • Large, heavy-duty construction-grade bearings provide powerful, rigid performance throughout the entire machine facing range, even machining over bolt hole patterns.
  • Oversized ring gear accommodates extremely high torque levels for challenging flange repair applications, and these machines are able to generate a phonographic finish.

Flexible and Versatile

  • Both radial and axial feed is achieved with a pneumatic feedbox. Manual feeding for rapid positioning is also possible.
  • Feed rate is adjusted remotely at the pneumatic conditioning unit, providing the ultimate in operator safety and the flexibility for feed rate adjustments even during machining operations.
  • Infinitely variable feed rates from 0.002-0.035 in. (0.05 – 0.89 mm)/rev provides operational flexibility.
  • Reversible feed box can be mounted to provide either radial or axial feed.
  • Turning and counterweight arms can both be adjusted for the desired swing clearance and machining range.
  • Pneumatic & hydraulic drive options available.
  • Chucking system can be removed to allow the flange facer to be face-mounted.
  • Tool head can be rotated a full 360˚ providing the ability to create a variety of chamfers, O-Ring grooves, lens rings and other angular surfaces as needed.
  • Can be mounted ID or surface-mounted. Call for custom OD mounting options.
  • Grinding option available for fine finish work.
  • Back facing attachment available for heat exchanger repair.

Quick and Easy Setup

  • Modular design allows many of the machine components to be removed to facilitate easier setup and storage.
  • Unique chucking system minimizes parts to greatly simplify machine setup and tear down.
  • Quick-adjust leveling feet make setup quick and easy.

Specifications

Facing Diameter:

  • 30 – 72 inches (762 – 1828.8 mm)

Milling Diameter:

  • 35 – 72 inches (889 – 1828.8 mm)

ID Mounting Diameter:

  • 30 – 72 inches (762 – 1828.8 mm)

OD Mounting Diameter:

  • N/A

Power Option:

  • Pneumatic or Hydraulic

FF8200 Flange Facer

FF8200 Flange Facer

A true workhorse, with the size and muscle to machine large-diameter flange faces. It gives up nothing in accuracy thanks to its rigidity, easy positioning and uniform rotation rates, even when mounted in vertical flanges. Features a tool head that can be rotated a full 360°, infinitely variable feed rates, and remotely adjustable air-powered feedbox so radial and axial feeds can be done quickly and safely. Facing AND milling diameters range from 45 to 120 inches (1143 to 3048 mm).

Features & Benefits:

Rugged Machine Design

  • Large, heavy duty construction-grade bearings provide powerful, rigid performance throughout the entire machine facing range, even machining over bolt hole patterns.
  • Oversized ring gear accommodates extremely high torque levels for challenging flange repair applications, and these machines are able to generate a phonographic finish.

Flexible and Versatile

  • Both radial and axial feed is achieved with a pneumatic feedbox. Manual feeding for rapid positioning is also possible.
  • Feed rate is adjusted remotely at the pneumatic conditioning unit, providing the ultimate in operator safety and the flexibility for feed rate adjustments even during machining operations.
  • Infinitely variable feed rates from 0.002 – 0.035 inches (0.0508 – 0.889 mm)/rev provides operational flexibility.
  • Reversible feed box can be mounted to provide either radial or axial feed.
  • Turning and counterweight arms can both be adjusted for the desired swing clearance and machining range.
  • Tool head can be rotated a full 360˚ providing the ability to create a variety of chamfers, O-Ring grooves, lens rings and other angular surfaces as needed.
  • Pneumatic & hydraulic drive options available.
  • Chucking system can be removed to allow the flange facer to be face-mounted.
  • Can be mounted both OD and ID or surface-mounted.
  • Milling option available with precision down-feed ball screw.
  • Back facing attachment available for heat exchanger repair.

Quick and Easy Setup

  • Modular design allows many of the machine components to be removed to facilitate easier setup and storage.
  • Unique chucking system minimizes parts to greatly simplify machine setup and tear down.
  • Quick-adjust leveling feet make setup quick and easy

Specifications

Facing Diameter:

  • 45 – 120 inches (1143 – 3048 mm)

Milling Diameter:

  • 45 – 120 inches (1143 – 3048 mm)

ID Mounting Diameter:

  • 45 – 120 inches (1143 – 3048 mm)

OD Mounting Diameter:

  • 89.8 – 136.4 inches (2280.9 – 3464.6 mm)

Power Option:

  • Pneumatic or Hydraulic