ID Mount Flange Facers

Features & Benefits:

Compact and Versatile

• Patented, low profile machine is one of the most compact on the market today.
• Lightweight, weighing only 35 lbs (15.9 kg).
• Machine raised and flat flanges.
• Bi-directional feed.
• Optional beveling head connects with "Quick-Lock" system, making changeover quick & easy.

Quality Components

• Pneumatic motor comes complete with filter, lubricator and flow control.
• Compact, low-profile drive system engineered for superior power to weight ratio.
• Features rugged main body, heavy-duty bearings, sealed lubrication, and rigid mounting system.

Cost Effective

• Cuts costs in four ways:
  

  – Reduces downtime

  – Eliminates off-site machining costs

  – Eliminates leak sealing procedures

  – Reduces stock of replacement flange

• Recoup the cost of a CLIMAX Flange Facer in the first few flange facing jobs.

Features & Benefits:

Compact and Versatile

• Low profile machine is one of the most compact on the market today.
• Lightweight, weighing only 58 lbs (26.3 kg).
• Modular design and versatile setup allows the chuck and main body to be set up separately before placement in the bore.
• Machine raised and flat flanges.
• Bi-directional feed.
• Feed is reversible and infinitely variable for a surface finish of 63 – 500 RMS.
• Optional beveling head connects with "Quick-Lock" system, making changeover quick & easy.

Powerful, Quality Components

• 1.45 Hp (1.08 kW) motor allows typical material removal rate of 1 cubic inch (16.4 cm3) per minute.
• Pneumatic motor comes complete with filter, lubricator, and flow control.
• Features rugged main body, heavy-duty bearings, sealed lubrication, and rigid mounting system.

Cost Effective

• Cuts costs in four ways:
  

  – Reduces downtime.

  – Eliminates off-site machining costs.

  – Eliminates leak sealing procedures.

  – Reduces stock of replacement flanges.

• Recoup the cost of a CLIMAX Flange Facer in the first few flange facing jobs.

Features & Benefits:

Quick and Easy Setup & Removal

• Separate mounting chuck.
• All centering and leveling is done on the chuck.
• Loosen one bolt and machine can be removed from the chuck without disturbing alignment or calibration.

Lightweight

• Body of machine weighs only 60 lbs (27.2 kg).
• Smallest mounting chuck weighs about 5 lbs (2.2 kg).

Low Profile

• Right angle motor mount.
• Machine extends only 7.6 inches (193.0 mm) above flange.

Safe and Quiet Operation

• Stationary feed rate selector.
• Machine is controlled without touching any moving parts.
• Exhaust air is routed through body of machine for increased muffling.

Simplified Operation

• Single selector switch for bidirectional radial feed or vertical down-feed.
• One wrench size for clamping jaws and body draw bolt.

Cuts Chamfers and Grooves

• Compound tool head and down-feed for cutting angles and grooves.

Features & Benefits:

Powerful, Precise. Machining Performance

• Heavy-duty machining arms provide rigid performance and reliable results, ensuring high-quality cutting performance throughout the full range of the machine.
• 2.4 HP pneumatic motor provides more power and speed resulting in higher metal removal rates to get the job done fast.
• ISO 9001 certified manufacturing ensures all CLIMAX products are manufactured to the highest quality standards.

Versatility

• Interchangeable machining arms are quick and easy to replace allowing for work in confined spaces or unique environments without having to buy a completely new machine.
• Extended machining range, from 5.7 – 40 inches (144.8 – 1016 mm) provides more flexibility – just one machine for a range of applications that typically requires two.
• Variable axial and radial feed rate control allows operators to easily adjust and set the feed rate of the cutting tool for consistent performance.
• Tool head and tool bit rotate 360˚, which allows for machining and positioning at an angle. This provides flexibility to create a variety of cuts including chamfers, o-ring grooves, RTJ grooves, lens rings and other angular surfaces.
• Cutting tools available upon request eliminates outsourcing. Tool holder accepts up to 0.5 inches (12.7 mm) square shank tooling for use with HSS or carbide.
• Adjustable chucking system and quick-connect chuck feet allow for quick and easy setup.
• Machining and counterweight arms can both be adjusted for the desired swing clearance and machining range. The counterweight can be adjusted easily to achieve near-perfect rotational balance.
• Extensive operating manual contains easy to follow tips and includes step-by-step setup instructions for flange facing operations.

Safety

• Auto-feed system keeps operators hands safe from moving parts and keeps the job running smoothing.
• Low-pressure safety interlock system prevents unintended re-starts after the loss of supplied air pressure.
• E-stop for quick stops & controlled re-starts.
• Modular components are lightweight, easy-to-use, and easy-to-transport reducing the potential for worker fatigue, the number one source of accidents on many work sites. The FF5300 Flange Facer is 45% lighter than similar flange facers on the market today.
• CE certified and available worldwide! All FF5300 Flange Facers are available for sale worldwide, including in the European Union and other locations where CE certification is required.

Specifications

Facing Diameter:

• 11.8 – 60 inches (299.7 – 1524.0 mm)

Milling Diameter:

• N/A

ID Mounting Diameter:

• 11.8 – 57.5 inches (299.7 – 1460.5 mm)

OD Facing Diameters:

• 8.5 – 60 inches (215.9 – 1524.0 mm)

OD Mounting Diameter:

• 38.1 – 63.8 inches (967.7 – 1620.5 mm)

Power Option:

• Pneumatic, Hydraulic

Features & Benefits:

Rugged Machine Design

• Large, heavy-duty construction-grade bearings provide powerful, rigid performance throughout the entire machine facing range, even machining over bolt hole patterns.
• Oversized ring gear accommodates extremely high torque levels for challenging flange repair applications, and these machines are able to generate a phonographic finish.

Flexible and Versatile

• Both radial and axial feed is achieved with a pneumatic feedbox. Manual feeding for rapid positioning is also possible.
• Feed rate is adjusted remotely at the pneumatic conditioning unit, providing the ultimate in operator safety and the flexibility for feed rate adjustments even during machining operations.
• Infinitely variable feed rates from 0.002-0.035 in. (0.05 – 0.89 mm)/rev provides operational flexibility.
• Reversible feed box can be mounted to provide either radial or axial feed.
• Turning and counterweight arms can both be adjusted for the desired swing clearance and machining range.
• Pneumatic & hydraulic drive options available.
• Chucking system can be removed to allow the flange facer to be face-mounted.
• Tool head can be rotated a full 360˚ providing the ability to create a variety of chamfers, O-Ring grooves, lens rings and other angular surfaces as needed.
• Can be mounted ID or surface-mounted. Call for custom OD mounting options.
• Grinding option available for fine finish work.
• Back facing attachment available for heat exchanger repair.

Quick and Easy Setup

• Modular design allows many of the machine components to be removed to facilitate easier setup and storage.
• Unique chucking system minimizes parts to greatly simplify machine setup and tear down.
• Quick-adjust leveling feet make setup quick and easy.

Features & Benefits:

Rugged Machine Design

• Large, heavy duty construction-grade bearings provide powerful, rigid performance throughout the entire machine facing range, even machining over bolt hole patterns.
• Oversized ring gear accommodates extremely high torque levels for challenging flange repair applications, and these machines are able to generate a phonographic finish.

Flexible and Versatile

• Both radial and axial feed is achieved with a pneumatic feedbox. Manual feeding for rapid positioning is also possible.
• Feed rate is adjusted remotely at the pneumatic conditioning unit, providing the ultimate in operator safety and the flexibility for feed rate adjustments even during machining operations.
• Infinitely variable feed rates from 0.002 – 0.035 inches (0.0508 – 0.889 mm)/rev provides operational flexibility.
• Reversible feed box can be mounted to provide either radial or axial feed.
• Turning and counterweight arms can both be adjusted for the desired swing clearance and machining range.
• Tool head can be rotated a full 360˚ providing the ability to create a variety of chamfers, O-Ring grooves, lens rings and other angular surfaces as needed.
• Pneumatic & hydraulic drive options available.
• Chucking system can be removed to allow the flange facer to be face-mounted.
• Can be mounted both OD and ID or surface-mounted.
• Milling option available with precision down-feed ball screw.
• Back facing attachment available for heat exchanger repair.

Quick and Easy Setup

• Modular design allows many of the machine components to be removed to facilitate easier setup and storage.
• Unique chucking system minimizes parts to greatly simplify machine setup and tear down.
• Quick-adjust leveling feet make setup quick and easy